Plastic Button
Why Choose Us?
Wide Market
Our customers are mainly from Europe, America, Japan, Germany, Saudi Arabia and other countries, OEM ODM is very welcome.
Strong Production Capacity
It has set up elastic band workshop, webbing workshop, rope weaving workshop button workshop, manual department, sewing workshop, QC workshop, etc.
Rich Experience
Shenzhen Jianuo Fashion Co., LTD, Founded in 2010 and headquartered in Longgang, Shenzhen. Our company focuses on accessories for 12 years.
Wide Range of Applications
Focusing on the production of elastic band series, Rope series, lace series, button series, products are widely used in clothing, shoes and hats, luggage, toys, handicrafts and other industries.
What is Plastic Button?
Plastic button are functional and decorative fasteners commonly used in clothing apparel, home textiles, bags, and much more. These nifty items are popular among all types of consumers, from DIY crafters to high-end fashion designers. One reason for this is the wide variety of plastic button available in the market today, which come in a range of different styles, shapes, materials, and sizes to suit different looks and designs.
Advantages of Plastic Button
Lightweight and durable
Plastic buttons are known for their lightweight properties, which are lighter and more portable than metal buttons, and will not add too much weight when wearing. In addition, plastic buttons are usually made of high-strength materials, which have excellent durability and resistance to pressure, and can withstand the rigors of daily use.
Rich colors
Plastic buttons can be made into a variety of colors and patterns by dyeing or spraying. This provides fashion designers with more choices to meet the needs of different styles and themes.
Easy to operate
Plastic buttons usually adopt a simple snap design, which is very convenient to operate. In contrast, metal buttons may require specific tools or hands to open and close. The ease of operation of the plastic buttons makes putting on and taking off clothing quick and easy, saving time and effort.
Anti-rust and anti-corrosion
Unlike metal buttons that are prone to rust or corrosion due to oxidation, plastic buttons have good anti-rust and anti-corrosion properties. This feature allows the plastic button to maintain its aesthetics and function for a long time in a wet or humid environment, bringing users a longer-lasting experience.
Environmental protection and sustainability
Nowadays, environmental protection and sustainable development have become hot topics of global concern. Compared to metal buttons, plastic buttons have a lower environmental impact during production. In addition, plastic materials are easy to recycle and reuse, helping to reduce waste emissions and waste of resources. Therefore, choosing plastic buttons can show your concern and responsibility for environmental protection.
Material of Plastic Button
ABS
ABS plastic is an opaque thermoplastic. Due to their material properties, buttons from ABS are tough and resistant which means they can have strong use. When coated, these buttons can have a metalized appearance, yet be lighter than metal.
Acrylic
Acrylic is a clear plastic material. Buttons from acrylic are made through a dyeing and stamping process. These buttons exhibit glass-like qualities but weigh half as much as crystal buttons. Brand owners prefer these buttons for their lightness, transparency, and toughness.
Nylon
Nylon buttons are usually white, but due to their excellent dyeing properties, they can be dyed in different colors according to customer needs. It is worth mentioning that the imitation pearl button will have a charming pearl luster by mixing pearl powder and nylon material for injection molding.
Resin
Resin is an all-natural compound that is clear, pale yellow, and highly viscous. To make buttons, it must be heated, cooled, solidified, and cut because it is liquid in its natural state. These processes also result in buttons that are brighter, clearer, and heavier.
How Plastic Buttons are Made?
Mixing dyes and Liquid polyester
Dyes are mixed with liquid polyester to get buttons for desired color. Chemical catalyst is also added to harden the polyester. 1% wax is added to shining and easily removal purpose.
Pouring material into the cylinder
After the dye is mixed, the liquid polyester (prepared mixture) is then placed into a large rotating metal cylinder made of steel and lined with chrome poured into a metal beaker from having capacity of approximately 3-gallons or 11 liters.
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Hardening the plastic sheet
As a result of reaction with the chemical catalyst, polyester, rotating in the cylinder, begins to harden. As the wax rises to the top of the sheet, and also sinks to the bottom, the hardening polyester is held between two layers of wax. After about 20 minutes of rotation, the polyester sheet changes from its liquid state to a powdery solid sheet having consistency of stale cheese.
Cutting the plastic sheet from drum
When the sheet has reaches the proper hardness, the drum stop and sheet need to cut vertically. The wax makes it easy to remove from the drum. The sheet is still not so hard. The top layer of the plastic is rolled and placed to a Blanking Machine.
Punching the blanks
The blanking machine moves the polyester sheet on a conveyor belt. As the sheet passes along the belt, circular shaped cutting dies (made of steel) descend over it and punch out button-sized circles, known as blanks. Standard size of buttons is specified and the dies are prepared accordingly, dies with different diameters according to the requirements can also be made and loaded into the blanking machine.
Curing the blanks
As the blanks are still hot, so need a cooling process, having hot and cold baths. If we directly cool it on air, the blanks may brittle. So need hot and cold treatment. The blanks are placed into a tank of hot water, which is heated at 110°C. As the water slowly cools, the polyester blanks get hardened. Curing time is 10 to 24 hour depending of kinds of buttons. Then Use hydro machine for drying buttons.
Turning (hole making and designing of buttons)
The final stage of button making involves designing the buttons according to the buttons supplier’s specification. Different cutting tools are used for making different shaped buttons such as beveled edge, or a slightly concave button.
Polishing of buttons
Polish of buttons is done to make buttons shiny. Buttons are kept into tumbling drums that contain water, abrasive material, and a foaming agent. The drums spin for about 24 hours. The buttons bounce around in the drum until they are smooth and shiny. Lastly, the buttons are washed and dried by hydro machine. Button qty per drum is 30kg.
Quality check and Packaging the Buttons
After the buttons are polished, they are put on a conveyor belt and visually inspected for faults. Quality control inspector checks each button for defects and removes any cracked or miscut buttons. The perfectly made and finished buttons are then packaged for sale and send to ware house for delivery to buyer.
Resin buttons and plastic buttons are often confused with each other in our daily lives, and we can’t tell them apart. We often use a button with a smooth surface, different shapes and colors, and looks very much like plastic in appearance. In fact, this type of button is not as simple as we see, it still has obvious differences. First of all, we have to distinguish resin button and plastic buttons from this type of buttons. Distinguish between resin and plastic: Resin usually refers to an organic polymer that has a softening or melting range after being heated. When softened, it has a tendency to flow under the action of external force. It is solid, semi-solid, or sometimes liquid at room temperature.
Any polymer that can be used as a raw material for processing plastic products is called resin. Plastic refers to resin (or direct polymerization of monomers during processing) as the main component, with plasticizers, fillers, lubricants, colorants and other additives as auxiliary components, and can flow and form during processing. Material. It can be seen that resin is one of the raw materials of plastic, and plastic is the finished product of resin. In layman's terms, what is not molded is resin, and what is molded is plastic. In terms of the chemical properties of these two materials, plastics are divided into two categories: thermoset and thermoplastic. Thermoset plastics cannot be reshaped and used, while thermoplastic plastics can be produced repeatedly. The difference between resin buttons and plastic buttons lies in the processing method, not the difference between resin and plastic itself.
Resin buttons are liquid substances that are formed by heating, cooling, solidifying, cutting and other processes in a cavity such as a special tube, or by coating liquid resin on the surface of a roller to solidify and stamping, and then enter subsequent processing; while plastic buttons It is made of solid materials, mostly resin particles, which are injection molded through an injection molding machine and a mold.
Innovations in Plastic Button Technology
Plastic button technology is revolutionizing the fastener industry by offering a lightweight, durable, and versatile alternative to traditional metal fasteners. These buttons are made from high-strength plastic materials such as nylon or polyethylene, and are designed to securely attach materials together without the need for additional tools or hardware. They are often used in applications such as clothing, furniture, automotive interiors, and consumer electronics.
One of the key advantages of plastic button fasteners is their ability to reduce weight and cost in a wide range of applications. The use of plastic instead of metal can significantly reduce the overall weight of a product, making it more efficient and cost-effective. This is especially beneficial in industries such as automotive and aerospace, where every ounce of weight savings can lead to improved fuel efficiency and performance.
Furthermore, plastic button fasteners offer enhanced design flexibility and aesthetics compared to traditional metal fasteners. These buttons can be customized in a wide range of shapes, sizes, and colors, allowing for a more seamless integration into the overall design of a product. Additionally, plastic button technology can also be combined with other materials such as fabric or leather, providing even more design possibilities.
In addition to their weight, cost, and design advantages, plastic button fasteners also offer improved corrosion resistance and durability. Unlike metal fasteners, plastic buttons are highly resistant to corrosion, making them ideal for outdoor or harsh environmental applications. They are also less prone to issues such as rust and oxidation, and can withstand exposure to moisture and chemicals.
As the demand for lightweight, cost-effective, and aesthetically pleasing fasteners continues to rise, the future of fasteners is undeniably leaning towards plastic button technology. Manufacturers are increasingly turning to these innovative fasteners as a viable alternative to metal options, and the market for plastic button fasteners is expected to grow significantly in the coming years.
How to Sew a Plastic Button in 6 Straightforward Steps
Thread & Tie Your Needle
Cut a length of thread (about 45cm) and thread your needle. If you're having trouble, try wetting the tip of the thread or use a needle threader – a nifty tool that can be a lifesaver. Use double thread and tie both ends together in a small knot.
Position the plastic button
Make sure the area around the plastic buttonhole is ready by removing any remaining bits of thread or a broken plastic button. Next, decide where you want your plastic button to go. Place a pin through the fabric where you want the centre of the plastic button to be. This will help you maintain the proper spacing and prevent sewing the plastic button on too tightly. Use a toothpick for a knitted garment.
Start Stitching
Begin sewing from the inside of your garment, so the knot is hidden. Pull the needle through and leave a small tail of thread on the inside (about 3cm).
Sew the plastic button
Now for the fun bit! Pass the needle up through one of the plastic buttonholes. If your plastic button has four holes, sew diagonally across to the opposite hole, then come back up and repeat. Or, if you prefer, you can sew your plastic button using parallel lines. Check the other plastic buttons on your garment to see what direction the thread goes. For a two-hole plastic button, simply pass the needle back and forth.
Secure the plastic button
Once your plastic button is in place, pass the needle to the inside of your garment. Make a few small stitches on the underside of the fabric to secure the thread. This will help keep your plastic button from popping off again.
Knot and Trim
To finish, tie a secure knot with the two loose ends of thread. Trim any excess thread, leaving a small tail for extra security.
Sewing Plastic Buttons - Top Tips
If your plastic button is especially thick or your fabric is heavy, you can reinforce it by wrapping the thread around the plastic button's shank (the small raised area on the underside of the plastic button) a few times before continuing to sew through the holes.
If you're sewing a plastic button on a coat or something that will endure a lot of use, consider using dental floss or a thicker thread for added strength. You can always double up the thread for a stronger fix, too. Use a thimble to protect your fingers when pushing the needle through tough fabrics.
If your plastic button is very loose or the fabric is thick, give the plastic button a little platform or small square of fabric on the underside. Known as a thread shank, it raises the plastic button so it stands away from the material, allowing thicker fabrics to fit around the plastic button without straining.
Always check the care label of your clothing to ensure you're using the correct thread and needle type. If the thread easily slips out of the needle, you can always tie a knot by the eyelet with the tail end to secure it. You will be cutting this bit off at the end anyway.
If you are sewing on a 4 hole plastic button, match how you stitch to the other plastic buttons on the garment.
Our Certifications
Our Factory
Shenzhen Jianuo Fashion Co., LTD, Founded in 2010 and headquartered in Longgang, Shenzhen. Our company focuses on accessories for 12 years,we are professional, excellent quality, timely service,Welcome more development, happy cooperation.Our factory covers an area of more than 10,000 square meters. It has set up elastic band workshop, webbing workshop, rope weaving workshop button workshop, manual department, sewing workshop, QC workshop, etc.
